Inside Malaysia’s traditional charcoal factories, fire is life

In the heart of Malaysia’s Matang Mangrove Forest Arrange, blazing sparks crackle from the heart of the igloo. The bent brick-built kilns are the hub of the Kuala Sepetang charcoal industrial facilities, where a decades-old tradition of producing energy persists against the rising heat of environment change controversy.  

For 62-year-old Puan Zaniah, the structure is also her place of work and the backbone of her daily routine within the past 30 years.  

She gets to 4am every day when the air outside is at its coolest, with her team, which usually consists of 10 family members. She has a consistent cough and back again pain, which the girl claims she are designed for, even with the weighty workload.

“If two kilns are ready with grilling with charcoal, we do two the same day, ” Zaniah said. “One at 4am, the second after eight…The grilling with charcoal is our existence. ” 

At 40, 500 hectares, Matang Mangrove Forest Reserve could be the largest sustainable mangrove forest in Malaysia. These mangrove trees and shrubs, together with the surrounding salt water provide optimum raw materials for top quality charcoal. The process provides remained in the cautious hands of a couple of small factories since 1940, using the same traditional methods to produce the charcoal.  

Kuala Sepetang Mangrrove

Each proprietor has several kilns in their factory that are used in turn so that charcoal production remains continuous. It is a time and labour intensive operation, often manned by Malay families.

This specific factory is operated by a Chinese family and a group of Pakistani immigrants, several of whom have been working at the mines for over a decade. They’ve become slowly accustomed to the manual labour and the stench from the around swamp area.

Family portrait of a Pakistani worker after finishing launching the truck

The Chinese manufacturing plant boss waiting for the particular extraction next to considering scale

They can get on well during the working day, but when the shifts end, their pathways split. The locals go back home to their nearby village while the ‘foreign workers’ return to employer-provided housing where they live like a community.  

“I have already been here for almost 35 years, ” said another woman operating at the factory. “Now, my children are most of grown up and… people who lost their work are [on] temporary work here with me. ”

Moving the wood in the forest relies on the tidal conditions of the neighbouring canal. Local contract companies are paid to cut and transportation the wood.  

Boats using the logs from mangrove forest during higher tide

Six igloo shaped brick kilns surround a large drop. Each structure is definitely plastered with extremely fine clay and sand to close off the kiln completely. No air could be allowed to enter, or maybe the quality of the charcoal will be threatened.  

Log by log, the particular kiln is piled and filled by hand. Fifty tonnes associated with wood will produce only ten tonnes of charcoal.  

When the fire is lighted, it must be kept continuous and burning to get fourteen days. Workers within three shifts check out temperature consistency plus top up the wood every three to four hrs, to sustain the particular fire.  

“If it is too hot inside when the kiln is usually opened, we have to postpone, ” said among the local workers.   “No salary for your day. ”

Loading tHe kiln with mangrove wooden logs
Burning wood within the only kiln opening

Even the slightest  slip of heat range could result in oxygen seeping within the kiln, generating flames inside and burning the wooden. When there is no longer any vapour, the workers shut down the open fire and seal the particular kiln. It will take another seven days to awesome it down completely.  

Only 30% of the final charcoal production stays in the local market. The remaining 70% is usually exported to Japan where dealers pay out a premium for this highly prized Kuala Sepetang charcoal.  

The industrial facilities play an important function in the local economy, providing jobs for local families but just few can endure the hard labour, temperature, and early morning begins. The predominantly Chinese businessmen producing plus selling the grilling with charcoal are doing well and lots of are expanding their factories and building more kilns.  

Checking plus feeding of the fireplace

Once a standard feature of a Malaysian home, charcoal fuel comes under recent overview as the government and private sector explore more sustainable energy sources, such as hydropower, and capitalise on the country’s high photovoltaic potential. Renewables currently contribute 18% in order to Malaysia’s energy combine, and the nation is working towards its national goal associated with fulfilling 31% of total power capability through renewables by 2025.  

As the gradual, but seismic energy shift continues, the particular Kuala Sepetang grilling with charcoal factories are increasing their presence as being a cultural site for international visitors. Visitors come to the area to see the fishing eagles, fireflies and to take pleasure in the local seafood. For some, the main interest lies in the mangrove woodland and its beating center of flames. However for Zaniah, the igloos are not a player within national energy industry or a cultural relic. They are a vibrant inhaling and exhaling force, as much part of her as the aching back or her close-knit colleagues. “This is the life in our family. ”

Inside the charcoal factory, stacks of timber are dimly lit with the outside light
Loading the particular kiln with mangrove wood logs
portrait of Puan Zaniah, who has already been working in the industrial facilities since the 19080’s, having her cigarette split

A manufacturing plant worker gets prepared to take another record

Pakistani worker moving out the first charcoal logs through kiln
Exhausted but still cheerful after two consecutive openings and seven hours of operate extreme conditions
Mother plus kids collecting little bits of charcoal plus packing them
Awi, one of the youngest workers, surrounded by clouds associated with dust as he works in the factory
Charcoal stock workers in the midst of their shift

Pictures by Philippe Pendant for Southeast Asia Globe. Text simply by Philippe Durant plus Amanda Oon